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Position of projects being executed by C-D&D
    

                                       
 
 Achievements in the month of May ’18
 
1.      Scrutiny and approval of preliminary design concept of M/s Siemens for up gradation to 9000 HP locomotive.
 
2.      Discussion were held with M/s Siemens to workout the changes required in Car Body for 9000 Hp Locomotive.
 
3.      Preparation of Final draft purchase specification for indigenous development of Dual mode shunting Locomotives duly incorporating the comments received on Draft Specification.
 
4.      Review of comments against draft purchase specification for indigenous development of Dual mode shunting Locomotives.
 
 
5.      Expression of interest floated for repair/rehabilitation of motorized bogie.
 
 
6.      TCN based C-DAC VCU manufactured by ToT partners commissioned in 101 Nos. of Locos upto May’2018.
 
7.      Software for wired Push Pull operation validation done at ELS/BRC.
 
Targets for the month of June’ 18
 
1.     Commissioning of 2nd set of Alternate Drive Gear assembly suitable for 200 kmph service speed in one WAP-5 locomotive.
 
2.     Commissioning and testing of Composite Converter of M/s ABB make in loco no. 30140.
 
3.     Scrutiny of preliminary design concept of M/s Medha for up gradation to 9000 HP locomotive.
 
4.     Multi unit testing in two locomotives equipped with C-DAC VCU at ELS/WAT.
 
 
5.     Design Document & Test protocol approval for the prototype unit of Propulsion system of 6000 HP of M/s Siemens.
 
6.     Trial of wired Push Pull operation of WAP-5 loco with full LHB rakes.
 
Detailed project position is enclosed:
 
   
 
 STATUS OF ON GOING PROJECTS at C-D&D AS ON 05.06.2018
 
SN
Project
Status
1.
Centre of Excellence at CLW
·     Total 04 projects have been envisaged under Centre of Excellence at CLW:
 Project-1: (a) Center for Simulation and Evaluation of Suspension/ Bogie & Traction System
(b) Electric loco modeling, virtual modeling and simulation
Project-2: Laboratory for Development and evaluation of Power Electronics Applications (Setting up of PCB Lab)
Project-3:Software development Lab
Project-4:Laboratory for development and evaluation of Electrical Insulation Materials
·     Specifications for all projects finalized.
·     Detailed estimated sanctioned by GM/CLW.
·     NSR approved by Finance.
·     Special Conditions for Contract & Eligibility Criteria for all 04 projects prepared and approved by competent authority.
·     All cases forwarded to store for procurement.
·     Pre-bid conference held on 24.4.2017.
·     Tenders for all projects opened on 31.5.2017.
·     TR for all projects finalized. TC under finalization.
2.
Multi Traction Hybrid Passenger Locomotive (MTHPL)
·     A total 05 (five) Locomotives sanctioned by Railway Board (vide RSP 2016-17, Item No.1161).
·     Functional requirement Specification (FRS) prepared by RDSO.
·     Pre-application conference held on 19.03.2016 to facilitate the prospective manufacturers.
·     Expression of Interest (EOI) floated by CLW and 6 offers received.
·     Specification and Special Conditions of Contact finalized.
·     Detailed estimate and NSR approved.
·     Tender opened on 26.05.2017.
·     TR finalized. TC under finalization.
3.
Twin Bo-Bo Locomotives with speed upto 200 kmph
·     A total 05 (five) Locomotives sanctioned by Railway Board.
·     Technical Specification prepared by RDSO.
·     Cost Estimation prepared.
·     Stocking has been prepared.
·     Category amendment has been prepared.
·     Tender floated on 01.02.2018.
·     Pre bid conference held on 15.02.2018.
·     Tender bid opened on 14.05.2018.
·     TR finalized. TC under finalization.
4.
Dual Mode Shunting Locomotive(DMSL)
·     Meeting held on 01.02.2018 with Coach and Propulsion equipment manufacturers to deliberate modalities for execution of project.
·     Firms have been asked to work out for feasible details with calculations.
·     Review meeting held on 08.03.2018.
·     Comments received from firms against draft purchase specification.
·     New draft specification uploaded on CLW website.
·     Next Meeting is scheduled to be held at RDSO on 07.06.2018
5.
Up-gradation of speed of WAP- 7 locomotive from 140 kmph to 160 kmph.
·     Meeting held on 24.04.2018 at RDSO/Lucknow.
·     Feasibility of reduction of weight, requirement of modified gear ratio etc. topics were discussed in the meeting.
·     Weight comparison chart of Existing WAP-7 and modified WAP-7 after weight reduction prepared.
·     Draft Technical report prepared by RDSO.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Sl. No
Project
 
Firm’s Name
P.O. No. / LoA No. & DP
Order
Qty.
Status
6.
Up gradation of WAG-9H locomotive to 9000 HP
Siemens
P.O.No.70/18/1145/01152
dated: 04.12.2017
Original DP-As per the modalities given in the clause no 3.0 of scc as per clw spec.
5 sets
Approval of Preliminary design concept of 9000 HP Freight Locomotive done in May’2018.
Firm to submit detailed design concept.
Amendment No. 1 (One)of P.O.No.70/18/1145/01152dated: 04.12.2017 for supply and commissioning of upgradation kit for Passenger Locomotives (Vide L/ No. 70/18/1145(GT) dated. 03.01.2018).
5 sets
 
 
 
 
 
Supply yet to commence
Medha
P.O.No.70/18/1145/01220
dated: 12.04.2018.
Original DP- As per the modalities given in the clause no 3.0 of scc as per clw spec. No. CLW/C-D7D/0549/SCC ALT. 0
 
2 sets
 
 
Preliminary design concept submitted by Firm.
Under scrutiny at CLW.
 
BHEL
P.O.No.70/18/1145/01226
dated: 12.04.2018.
Original DP- As per the modalities given in the clause no 3.0 of scc as per clw spec. No. CLW/C-D7D/0549/SCC ALT. 0
1 set
 
 
 
 
Supply yet to commence.
7.
Provision of Crew voice & video recording system on 3-ph passenger locomotives.
 As per Specn No.
RDSO/2015/EL/SPEC/0118 [Rev ’0’].
Trolex
P.O. No. 34/2017/2972/ 38096 dated: 21.08.2017.
Prototype unit:Prototype 03 months from the date of P. O.
Series Supply:Remaining sets within 06 months from prototype inspection i.e by 31.05.2018.
 
 
 
10 sets
 
 
 
Supply yet to commence.
Kayson
P.O issued.
5 sets
First unit commissioned in loco No. 32101.
Elixir
P.O issued.
3 sets
Supply yet to commence.
8.
Indigenous development of IGBT based propulsion system.
 
Specification No. RDSO/2008/EL/
Spec/0071 Rev.5 issued in June’2016.
Developmental order has been placed for 01 loco-set each on following firms:
a.      M/s CRRC Pioneer Electric India Pvt. Ltd./Rewari/Haryana
b.      M/s Hind Rectifier/Mumbai
c.       M/s Titagarh Wagons Ltd./Kolkata
d.      M/s Delta Power solutions India Pvt. Ltd./Rudrapur/Uttaranchal
e.      M/s Advance Rail Controls Pvt. Ltd./Bangalore
f.       M/s Siemens
 
·           Firm assessment for M/s Delta Power solutions completed .Under scrutiny
·           Firm assessment done for M/s CRRC.
·           Firm assessmentdone for M/s Titagarh Wagons Ltd. /Kolkata .Certificate of registration sent to the firm.
·           Letter sent to firm against compliance of STR of M/s Hind rectifier/Mumbai. under scrutiny.
·           M/s Siemens re-submitted design document. Under scrutiny at CLW for 6000 Hp.
·           M/s ARC has submitted proforma A and compliance to STR. Under scrutiny at CLW.
9.
Group-IGBT based 3-Phase Drive Propulsion Equipment along with Control Cubicle SB-1 & SB-2(Excluding Control Electronics)
BTIPL
P.O. No. 70/18/1147/11361 dated: 22.05.2018.
Original DP- To commence within 3-4 months from the date of orderor as early as possble @ 8-10 sets/month.To be completed by 15.02.2019
 
42
sets
Supply yet to commence
10.
Development of Alternate Gear drives Assembly for WAP5 AC Electric Locomotives (200 Kmph)
(Rly. Bd’s L/No. 2007/Elect (TRS)/440/15 dated: 26.02.09).
 
 
M/s Arihant Electricals
Kol.
P.O. No. 91/10/0945/NS/ 00135 dated: 09/06/10
Original DP:
Prototype unit: 1 loco set within 06 months from PO.
Series Supply:
After 03 months from successful clearance of prototype for 06 months.
Extended DP: upto 31.3.14
2 sets
Prototype unit commissioned on loco No. 30086. Loco dispatched to ELS/GZB in Oct’15.
Field trial report of prototype unit received at CLW.
Dispatch clearance given for 2nd unit.
 3 Nos. of Drive Gear assembly of 2nd   loco set received at CLW in March’2018.
Under commissioning in one WAP- 5 locomotive at CLW.
11.
Development of Alternate Gear drives Assembly for WAP5 AC Electric Locomotives (160 Kmph).
 
 
M/s Arihant Electricals
Kol.
P.O. No. 91/10/0943/ 00096 dt.12/03/2010
Original DP: Prototype unit: 05 Nos. within 06 months from PO.
Series Supply: After 03 months from successful clearance of prototype for 18 months.
Extended DP: DP extended upto 31.3.15.
05  sets
Prototype unit commissioned in Loco No. 30056. Loco under commercial service since Dec’12 under ELS/BRCY.
2nd, 3rd and 4th set commissioned on loco No. 30087, 30090& 30100 and sent to ELS/BRCY in Nov’15 & Jan’16 and ELS/GZB in March’16 respectively.
Supply of 03 Nos. yet to commence.
Tender for 20 loco sets opened on 31.05.2017. TR finalized. TC under finalization.
12.
Indigenous development of TCN compliant vehicle control system through C-DAC.
(Pink Book No. 66 of 2012-13.)
C-DAC
MOU no. L 901118
dated 31/8/07
Original DP:
Project duration: 30 months.
 
 
02 sets
Commissioning has been completed in loco No. 31356 (WAG-9H). Loco dispatched to ELS/TKD. Performance found satisfactory.
Agreement for Transfer of Technology signed by CGL, ABB, AAL and BHEL with C-DAC.
2nd unit commissioned in loco No. 31778 and dispatched in August’16
13.
Vehicle Control Unit based on TCN open standard for 3-phase locomotives as per CLW specification No. CLW/C_D&D/ ES/3/TCN/0547 Dated: May’2016.
M/s ABB
P.O. No. 70/16/1142/ 11003 dated: 07.03.2017.
Original DP:
Prototype unit: Within 03 months from PO.
Series Supply: After 03 months from date of clearance of prototype.
P.O. to be completed by 31.03.2018.
02 sets
 +02 sets
Commissioned in Loco Nos. 31951 & 31988.
Further one set received at CLW.
Commissioned in Loco No. 32014 in October’17
 
 
P.O. No. 70/18/1142/ 11195 dated: 15.09.2017.
Delivery: 10 sets by October 2017.Balance @10 sets per month
TDP- January 2018
44 sets
All sets received at CLW.
Commissioned in Loco No. 32111,32112,32117,32120,
30605 in April’18.
 
P.O. No. 70/18/1142/01/ 11286 dated: 27.11.2017.
DP: To supply as early as possible and to be completed by Feb’18.
TDP- 28.02.2018.
13 sets
All sets received at CLW.
Commissioned in Loco No. 32114, 32126 & 32140 in May’18.
M/s BHEL
P.O. No. 70/16/1142/ 11002 dated: 07.03.2017.
Original DP:
Prototype unit: Within 03 months from PO.
Series Supply: After 03 months from date of clearance of prototype. P.O. to be completed by 31.03.2018.
03 sets
To be increased to 06 sets
One set received at CLW.
Prototype and routine test protocol approved for remaining sets.
P.O. No. 70/17/1142/ 11077 dated: 17.06.2017
Prototype unit: Within 06 months from PO.
Series Supply: 12 sets per quarter thereafter.
42 sets
Supply yet to commence.
P.O. No. 70/18/1142/ 11230 dated: 09.10.2017
DP: To start within 03 months from date of P.O. @05 sets per month, to be completed by 31.03.2018.
23 sets
Supply yet to commence.
M/s CGL
P.O. No. 70/16/1142/ 11003 dated: 07.03.2017.
Original DP:
Prototype unit: Within 03 months from PO.
Series Supply: After 03 months from date of clearance of prototype.
P.O. to be completed by 31.03.2018.
05 sets
to be increased to 10 sets
1st unit commissioned in loco No. 30577 and dispatched to ELS/LGD in August’17.
Further 03 sets commissioned in loco Nos. 31967, 31968 & 32080 in October’17.
Commissioned in loco Nos. 32004,32036,31973,31978 & 31979 in November’17.
 
P.O. No. 70/17/1142/ 11078 dated: 17.06.2017
DP: To commence from 01.04.2018 and would be completed by 31.12.2018.
28 sets
All sets received at CLW.
Commissioned in loco No. 32115, 30678, 30680 in April’18.
 
 
 
 
P.O. No. 70/18/1142/01/ 11287 dated: 27.11.2017.
DP: To supply as early as possible and to be completed by January’18.
12 sets
All sets received at CLW.
 
Commissioned in loco No. 32109,32119,30693,32167 in May’18
14.
Remote Monitoring System for 3-phase Electric Locomotives (Specification No.
C-D&D/ES/3/0546)
M/s ARC
P.O.No.
72/16/1268(NS)/11321
Dated: 31.01.2018
DP:To be completed within 06 monthsfrom the date of Prototype clearance.
54 sets
Key Design document submitted by the firm.
Under scrutiny at CLW.
 
M/s Lotus
P.O.No. 72/16/1268(NS)/11320
Dated: 31.01.2018
DP:To be completed within 06 monthsfrom the date of Prototype clearance.
83 sets
Design document and test protocol approved & subsequent Dispatch clearance given to the firm.
Material received and shall be commissioned in one locomotive.
15.
Development of Distributed Power Wireless Control System (DPWCS)for 3-phase electric loco. (P.B. item No. 37/ 2012-13.) Rly. Bd’s L/No. 2003/ Elect (TRS)/441 /8 dt. 29.12.06)
P.B. item no. 358/2012-13, 1122/2012-13.
M/s. ARC/
B’lore
LoA No. OT/ C-D&D/01/07/ 2007-08 dated 3rd June, 2008.
 
2 pair of locos
The prototype pairs have been installed in loco nos. 31282 (WAG-9) & 31284 (WAG-9). Loco has been put into commercial service w.e.f. 18.05.2012.
2nd set has been installed on Loco No. 31525 & 31526 and dispatched to ELS/TATA in Nov.’14.
Field trials completed. RDSO to give final clearance.
P.O. No. 70/16/1140/01088 dated: 28.06.2017.
Original DP:
Prototype unit: Within 06 months from PO.
Series Supply: @ 10 sets /month.
45 sets
First pair commissioned in loco no. 32101.
Second pair commissioned in loco no. 32019.
Field trial to be done.
30 sets received at CLW.
Among those 24 sets lying at CLW.
01 set commissioned at ELS/KZJ, 01 set cat ELS/KZJ,02 sets at ELS/TATA and further 02 sets lying at ELS/TATA for commissioning .
GE
P.O. No. 70/16/1140/01090 dated: 28.06.2017.
Prototype unit: Within 06 months from PO.
Series Supply: Within 06th month of prototype clearance and to be completed by 12 months after issuance of P.O.
 
 
10 sets
Design document submitted by the firm.
 Firm has been advised to incorporate critical design features for further scrutiny.
 
Lotus
P.O. No. 70/16/1140/01089 dated: 28.06.2017.
Prototype unit: Within 06 months from the date of P.O. delivery.
Series Supply: @ 10 sets /month from 6th month of prototype clearance
20 sets
 
Design Document got approved.
Prototype inspection has been done. Firm to supply the material.
16.
Fault Diagnostic Tool for 3- phase Locomotives as per  Specn./Drg. No. CLW/C-D&D/ES/3/0545 Aemendment-1 issued in August 2014.
BTIPL
P.O. No. 91/17/1007/ 01229 dated: 06.03.2018.
Delivery Period: Within 10 months from the date of PO.
40 sets
Supply yet to commence.
ARC
P.O. No. 91/17/1007/ 01228 dated: 06.03.2018.
Delivery Period: prototype Within 06 months and delivery to be completed within 03 months of clearance of prototype.
 
10 sets
Supply yet to commence.
17.
IGBT based Composite Converter with Traction Converter and Hotel Load Converter for 3-ph WAP-5 locomotives as per Specification No. CLW/ES/IGBT/ 0518 Alt. B
ABB
P.O. No. 70/16/1136/ 10994 dated: 25.02.2017.
Original DP:
Prototype unit: Within 10 months from PO.
Series Supply: After 06 months from date of clearance of prototype.
10 sets
 
Design document got approved.
Under commissioning in Loco no. 30140 at CLW.
CGL
P.O. No. 70/16/1136/ 11016 dated: 23.03.2017.
Original DP:
Prototype unit: Within 12 months from PO.
Series Supply: After 03 months from date of clearance of prototype @ 3 sets /quarter.
05 sets
 
 
Design Document submitted.
 
Firm has been advised to incorporate critical design features for further scrutiny.
 
BHEL
P.O. No. 70/16/1136/ 10995 dated: 25.02.2017.
Original DP:
Prototype unit: Within 12 months from PO.
Series Supply: After clearance of prototype @ 2 sets /quarter.
05 sets
 
Design document submitted.
BOM approved.
Firm has been advised to clarify discrepancies found in OGA drawing.
 Under scrutiny at CLW.
 
 
 



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