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Position of projects being executed by C-D&D
         

 Achievements in the month of March ’18
 
1.      Aerodynamic model of WAP-5 cab for high speed operation finalized.
 
2.      Review Meeting held for indigenous development of Dual mode shunting Locomotives.
 
3.      Software for distance calculation for Push-pull operation of WAP-5 Locomotive finalized
 
 and validated in ELS/HWH. Software sent to ELS/BRC for further testing.
 
4.      Pre-bid conference held for Twin Bo-Bo mode WAP-5 Electric Locomotives.
 
5.      Prototype and Routine Test protocol of M/s BHEL for TCN VCU approved.
 
6.      Preparation of draft Purchase Specification of Dual mode shunting Locomotives.
 
7.      Meeting held with the firms for the supply status of Helical springs & different type of Bearings for the next quarter.
 
8.      TCN based C-DAC VCU manufactured by ToT partners commissioned in 87 Nos. of Locos upto March’2018.
 
9.      Software version 2006(WAG-9), 1006(WAP-7) finalized duly implementing Inching Mode, Graphical Display & Hotel Load operation.
 
10. Stage-I scrutiny of design document of M/s Siemens for up gradation to 9000 HP completed.
 
Targets for the month of April’18
 
1.     Finalization of modification/changes required in Car Body and Shell for 9000 HP Locomotive.
2.     Commissioning and testing of Composite Converter of M/s ABB make in loco no. 30140.
 
3.     Commissioning of 2nd set of Alternate Drive Gear assembly in WAP-5 Locomotive suitable for 200 kmph service speed.
 
4.     Multi operation testing in simulator of C-DAC planned to be executed at CLW in April’ 2018.
 
5.     Firm assessment for the prototype unit of Propulsion System of M/s Hind Rectifiers , M/s Titagarh Wagons Ltd & M/s CRRC.
 
6.     Design Document & Test protocol approval for the prototype unit of Propulsion system of M/s Siemens.
 
 
Detailed project position is enclosed:
 

 
 
 
 
STATUS OF ON GOING PROJECTS at C-D&D AS ON 06.04.2018
 

SN
Project
Status
1.
Centre of Excellence at CLW
·     Total 04 projects have been envisaged under Centre of Excellence at CLW:
 Project-1: (a) Center for Simulation and Evaluation of Suspension/ Bogie & Traction System
(b) Electric loco modeling, virtual modeling and simulation
Project-2: Laboratory for Development and evaluation of Power Electronics Applications (Setting up of PCB Lab)
Project-3:Software development Lab
Project-4:Laboratory for development and evaluation of Electrical Insulation Materials
·     Specifications for all projects finalized.
·     Detailed estimated sanctioned by GM/CLW.
·     NSR approved by Finance.
·     Special Conditions for Contract & Eligibility Criteria for all 04 projects prepared and approved by competent authority.
·     All cases forwarded to store for procurement.
·     Pre-bid conference held on 24.4.2017.
·     Tenders for all projects opened on 31.5.2017.
·     TR for all projects finalized. TC under finalization.
2.
Multi Traction Hybrid Passenger Locomotive (MTHPL)
·     A total 05 (five) Locomotives sanctioned by Railway Board (vide RSP 2016-17, Item No.1161).
·     Functional requirement Specification (FRS) prepared by RDSO.
·     Pre-application conference held on 19.03.2016 to facilitate the prospective manufacturers.
·     Expression of Interest (EOI) floated by CLW and 6 offers received.
·     Specification and Special Conditions of Contact finalized.
·     Detailed estimate and NSR approved.
·     Tender opened on 26.05.2017.
·     TR finalized. TC under finalization.
3.
Twin Bo-Bo Locomotives with speed upto 200 kmph
·     A total 05 (five) Locomotives sanctioned by Railway Board.
·     Technical Specification prepared by RDSO.
·     Cost Estimation prepared.
·     Stocking has been prepared.
·     Category amendment has been prepared.
·     Tender floated on 01.02.2018.
·     Pre bid conference held on 15.02.2018.
·     Tender bid open date 13.04.2018.
4.
Dual Mode Shunting Locomotive(DMSL)
·     Meeting held on 01.02.2018 with Coach and Propulsion equipment manufacturers to deliberate modalities for execution of project.
·     Firms have been asked to work out for feasible details with calculations.
·     Review meeting held on 08.03.2018.
·     Draft Purchase Specification has been uploaded on CLW website.

 

Sl. No
Project
 
Firm’s Name
P.O. No. / LoA No. & DP
Order
Qty.
Status
5.
Up gradation of WAG-9H locomotive to 9000 HP
Siemens
P.O.No.70/18/1145/01152
dated: 04.12.2017
Original DP-As per the modalities given in the clause no 3.0 of scc as per clw spec.
5 sets
Preliminary 3-D model and drawing submitted for Traction Converter.
Stage-I design document scrutiny completed.
Amendment No. 1 (One)of P.O.No.70/18/1145/01152dated: 04.12.2017 for supply and commissioning of upgradation kit for Passenger Locomotives (Vide L/ No. 70/18/1145(GT) dated. 03.01.2018).
 
5 sets
Supply yet to commence
Medha
Counter  offer No. 70/18/1145(GT) dated: 20.09.2017
5 sets
2 loco sets accepted by M/s Medha.
6.
Provision of Crew voice & video recording system on 3-ph passenger locomotives.
 As per Specn No.
RDSO/2015/EL/SPEC/0118 [Rev ’0’].
Trolex
P.O. No. 34/2017/2972/ 38096 dated: 21.08.2017.
Prototype unit:Prototype 03 months from the date of P. O.
Series Supply:Remaining sets within 06 months from prototype inspection i.e by 31.05.2018.
10 sets
Supply yet to commence.
Kayson
P.O issued.
5 sets
First unit commissioned in loco No. 32101.
Elixir
P.O issued.
3 sets
Supply yet to commence.
7.
Indigenous development of IGBT based propulsion system.
 
Specification No. RDSO/2008/EL/
Spec/0071 Rev.5 issued in June’2016.
Developmental order has been placed for 01 loco-set each on following firms:
a.      M/s CRRC Pioneer Electric India Pvt. Ltd./Rewari/Haryana
b.      M/s Hind Rectifier/Mumbai
c.       M/s Titagarh Wagons Ltd./Kolkata
d.      M/s Delta Power solutions India Pvt. Ltd./Rudrapur/Uttaranchal
e.      M/s Advance Rail Controls Pvt. Ltd./Bangalore
f.       M/s Siemens
 
·           Firm assessment under process for M/s Delta Power solutions India Pvt. Ltd.
·           Firm assessment under process for M/s CRRC.
·           Firm assessmentof M/s Titagarh Wagons Ltd./Kolkata to be carried out.
·           Proforma-A & compliance to STR of M/s Hind rectifier/Mumbai under scrutiny.
·           Design Document of M/s Siemens is under review at CLW.
 
8.
Development of Alternate Gear drives Assembly for WAP5 AC Electric Locomotives (200 Kmph)
(Rly. Bd’s L/No. 2007/Elect (TRS)/440/15 dated: 26.02.09).
 
 
M/s Arihant Electricals
Kol.
P.O. No. 91/10/0945/NS/ 00135 dated: 09/06/10
Original DP:
Prototype unit: 1 loco set within 06 months from PO.
Series Supply:
After 03 months from successful clearance of prototype for 06 months.
Extended DP: upto 31.3.14
2 sets
Prototype unit commissioned on loco No. 30086. Loco dispatched to ELS/GZB in Oct’15.
Field trial report of prototype unit received at CLW.
Dispatch clearance given for 2nd unit.
 3 Nos. of Drive Gear assembly of 2nd   loco set received at CLW in March’2018.
9.
Development of Alternate Gear drives Assembly for WAP5 AC Electric Locomotives (160 Kmph).
 
 
M/s Arihant Electricals
Kol.
P.O. No. 91/10/0943/ 00096 dt.12/03/2010
Original DP: Prototype unit: 05 Nos. within 06 months from PO.
Series Supply: After 03 months from successful clearance of prototype for 18 months.
Extended DP: DP extended upto 31.3.15.
05  sets
Prototype unit commissioned in Loco No. 30056. Loco under commercial service since Dec’12 under ELS/BRCY.
2nd, 3rd and 4th set commissioned on loco No. 30087, 30090& 30100 and sent to ELS/BRCY in Nov’15 & Jan’16 and ELS/GZB in March’16 respectively.
Supply of 03 Nos. yet to commence.
Tender for 20 loco sets opened on 31.05.2017. TR finalized. TC under finalization.
10.
Indigenous development of TCN compliant vehicle control system through C-DAC.
(Pink Book No. 66 of 2012-13.)
C-DAC
MOU no. L 901118
dated 31/8/07
Original DP:
Project duration: 30 months.
 
 
02 sets
Commissioning has been completed in loco No. 31356 (WAG-9H). Loco dispatched to ELS/TKD. Performance found satisfactory.
Agreement for Transfer of Technology signed by CGL, ABB, AAL and BHEL with C-DAC.
2nd unit commissioned in loco No. 31778 and dispatched in August’16
11.
Vehicle Control Unit based on TCN open standard for 3-phase locomotives as per CLW specification No. CLW/C_D&D/ ES/3/TCN/0547 Dated: May’2016.
M/s ABB
P.O. No. 70/16/1142/ 11003 dated: 07.03.2017.
Original DP:
Prototype unit: Within 03 months from PO.
Series Supply: After 03 months from date of clearance of prototype.
P.O. to be completed by 31.03.2018.
02 sets
 +02 sets
Commissioned in Loco Nos. 31951 & 31988.
Further one set received at CLW.
Commissioned in Loco No. 32014 in October’17
 
 
P.O. No. 70/18/1142/ 11195 dated: 15.09.2017.
Delivery: 10 sets by October 2017.Balance @10 sets per month
TDP- January 2018
44 sets
All sets received at CLW..
Commissioned in Loco No. 32072,32073,32074,32077,
32082 in January ’18.
Commissioned in Loco No 30643 in February’18.
Commissioned in Loco No,30704,32059,30648,
30683,30684,32050,32052,30654 & 30663 in March’18
 
P.O. No. 70/18/1142/01/ 11286 dated: 27.11.2017.
DP: To supply as early as possible and to be completed by Feb’18.
TDP- 28.02.2018.
13 sets
Supply yet to commence
M/s BHEL
P.O. No. 70/16/1142/ 11002 dated: 07.03.2017.
Original DP:
Prototype unit: Within 03 months from PO.
Series Supply: After 03 months from date of clearance of prototype. P.O. to be completed by 31.03.2018.
03 sets
To be increased to 06 sets
One set received at CLW.
Prototype and routine test protocol approved for remaining sets.
P.O. No. 70/17/1142/ 11077 dated: 17.06.2017
Prototype unit: Within 06 months from PO.
Series Supply: 12 sets per quarter thereafter.
42 sets
Supply yet to commence.
P.O. No. 70/18/1142/ 11230 dated: 09.10.2017
DP: To start within 03 months from date of P.O. @05 sets per month, to be completed by 31.03.2018.
23 sets
Supply yet to commence.
M/s CGL
P.O. No. 70/16/1142/ 11003 dated: 07.03.2017.
Original DP:
Prototype unit: Within 03 months from PO.
Series Supply: After 03 months from date of clearance of prototype.
P.O. to be completed by 31.03.2018.
05 sets
to be increased to 10 sets
1st unit commissioned in loco No. 30577 and dispatched to ELS/LGD in August’17.
Further 03 sets commissioned in loco Nos. 31967, 31968 & 32080 in October’17.
Commissioned in loco Nos. 32004,32036,31973,31978 & 31979 in November’17.
 
P.O. No. 70/17/1142/ 11078 dated: 17.06.2017
DP: To commence from 01.04.2018 and would be completed by 31.12.2018.
28 sets
All sets received at CLW.
Commissioned in loco No. 30585 in January’18.
Commissioned in loco No. 30134,30685,32060,32020,
30667,30655,32024,32028 in March’18
 
 
P.O. No. 70/18/1142/01/ 11287 dated: 27.11.2017.
DP: To supply as early as possible and to be completed by January’18.
12 sets
All sets received at CLW.
 
12.
Remote Monitoring System for 3-phase Electric Locomotives (Specification No.
C-D&D/ES/3/0546)
M/s ARC
P.O.No.
72/16/1268(NS)/11321
Dated: 31.01.2018
DP:To be completed within 06 monthsfrom the date of Prototype clearance.
54 sets
Design document to be submitted by the firm.
 
M/s Lotus
P.O.No. 72/16/1268(NS)/11320
Dated: 31.01.2018
DP:To be completed within 06 monthsfrom the date of Prototype clearance.
83 sets
Design document submitted by the firm.
Under scrutiny at CLW.
13.
Development of Distributed Power Wireless Control System (DPWCS)for 3-phase electric loco. (P.B. item No. 37/ 2012-13.) Rly. Bd’s L/No. 2003/ Elect (TRS)/441 /8 dt. 29.12.06)
P.B. item no. 358/2012-13, 1122/2012-13.
M/s. ARC/
B’lore
LoA No. OT/ C-D&D/01/07/ 2007-08 dated 3rd June, 2008.
 
2 pair of locos
The prototype pairs have been installed in loco nos. 31282 (WAG-9) & 31284 (WAG-9). Loco has been put into commercial service w.e.f. 18.05.2012.
2nd set has been installed on Loco No. 31525 & 31526 and dispatched to ELS/TATA in Nov.’14.
Field trials completed. RDSO to give final clearance.
P.O. No. 70/16/1140/01088 dated: 28.06.2017.
Original DP:
Prototype unit: Within 06 months from PO.
Series Supply: @ 10 sets /month.
45 sets
30 sets received at CLW.
First pair commissioned in loco no. 32101.
Second pair commissioned in loco no. 32019.
Field trial to be done.
 
GE
P.O. No. 70/16/1140/01090 dated: 28.06.2017.
Prototype unit: Within 06 months from PO.
Series Supply: Within 06th month of prototype clearance and to be completed by 12 months after issuance of P.O.
10 sets
Design document not yet submitted by the firm.
Lotus
P.O. No. 70/16/1140/01089 dated: 28.06.2017.
Prototype unit: Within 06 months from the date of P.O. delivery.
Series Supply: @ 10 sets /month from 6th month of prototype clearance
20 sets
Design Document got approved.
14.
Fault Diagnostic Tool for 3- phase Locomotives as per  Specn./Drg. No. CLW/C-D&D/ES/3/0545 Aemendment-1 issued in August 2014.
BTIL
P.O. No. 91/17/1007/ 01229 dated: 06.03.2018.
Delivery Period: Within 10 months from the date of PO.
40 sets
Supply yet to commence.
ARC
P.O. No. 91/17/1007/ 01228 dated: 06.03.2018.
Delivery Period: prototype Within 06 months and delivery to be completed within 03 months of clearance of prototype.
 
10 sets
Supply yet to commence.
15.
IGBT based Composite Converter with Traction Converter and Hotel Load Converter for 3-ph WAP-5 locomotives as per Specification No. CLW/ES/IGBT/ 0518 Alt. B
ABB
P.O. No. 70/16/1136/ 10994 dated: 25.02.2017.
Original DP:
Prototype unit: Within 10 months from PO.
Series Supply: After 06 months from date of clearance of prototype.
10 sets
 
Design document got approved.
Under commissioning in Loco no. 30140 at CLW.
CGL
P.O. No. 70/16/1136/ 11016 dated: 23.03.2017.
Original DP:
Prototype unit: Within 12 months from PO.
Series Supply: After 03 months from date of clearance of prototype @ 3 sets /quarter.
05 sets
 
Design Document submitted. Under scrutiny at CLW.
BHEL
P.O. No. 70/16/1136/ 10995 dated: 25.02.2017.
Original DP:
Prototype unit: Within 12 months from PO.
Series Supply: After clearance of prototype @ 2 sets /quarter.
05 sets
 
Design Document submitted. Under scrutiny at CLW.
 
 

 



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